Paper industry
Introduction
In the paper industry, particularly in manufacturing, processing, and printing plants, production generates a significant amount of dust, fibers, and airborne particles. These residues gradually accumulate on beams, ventilation ducts, light fixtures, and production machines.
+15cm
of dust accumulated each year
7 days
of forced downtime each year on average dedicated to cleaning
5000
industrial fires reported each year
Risks linked
to accumulated dust in paper industry
1. Increase in production losses
Air pollution and the accumulation of residues in paper mills directly affect the quality of the products being manufactured. Due to the presence of airborne particles such as fibers, dust, and other impurities, the paper sheets in production are at risk of contamination throughout the process.
When these particles settle on the paper sheets or rolls, they can alter their appearance, texture, and cleanliness.
This contamination can lead to visible defects, such as stains, irregularities in the paper, or color variations, which harm the consistency and final quality of the product. For certain types of paper, such as those intended for high-quality printing or specific applications, these alterations can render the products non-compliant with customer requirements and industry quality standards.
2. Air quality Deterioration
The excessive presence of dust in the ambient air presents a significant health issue in paper production plants. These fine particles, which result from the processing of pulp, grinding, and fiber transformation, remain suspended in the air and can be inhaled daily by employees, increasing health risks.
Prolonged exposure to these residues can lead to various respiratory problems, such as asthma, chronic bronchitis, or lung infections, especially among the most sensitive workers. The dust generated during the paper manufacturing process can also cause skin irritation and allergic reactions, leading to redness, itching, or inflammation of the respiratory passages.
3. fire hazard
A gradual buildup of dust and paper fibers poses several critical risks to the safety of your facilities. In particular, the high concentration of particles in the air becomes a major fire hazard. Paper fibers, whether from pulp or wood, are highly flammable and can easily ignite when exposed to heat, a spark, or even simple friction. This can lead to rapid and uncontrolled combustion, spreading the fire throughout production areas and significantly increasing the danger to your employees and equipment.
This risk is even higher in environments where ventilation or air conditioning systems may redistribute these flammable particles in the air, further increasing the likelihood of a fire starting. Therefore, it’s essential to maintain a clean and safe working environment by implementing effective preventive measures to limit the accumulation of dust.
4. Increase in maintenance costs
The buildup of dust and paper fibers on equipment can have serious consequences for the operation of machines in a paper production plant. When these residues accumulate on machine components (such as rollers, motors, filters, belts, or ventilation systems), they can cause blockages, overheating, and even mechanical failures.
This leads to an increase in unexpected maintenance interventions, raising repair and maintenance costs while reducing machine efficiency. Furthermore, the accumulation of dust shortens the lifespan of equipment and disrupts the production process, directly impacting the plant’s productivity.
ZEEEF SOLUTIONS
for paper industry
To address these challenges, regular and thorough cleaning of the facilities is crucial to maintain a healthy work environment, optimize equipment performance, and ensure production meets the highest quality standards. Zeeef offers a complete and secure industrial cleaning solution with its ZF1 dusting drone.
1. Secure services
The ZF1 dusting drone is transforming industrial cleaning operations by providing a fast, efficient, and safe solution. By eliminating the need for scaffolding or lifts, this innovative tool removes logistical challenges and significantly reduces risks associated with working at height, such as falls, falling objects, or handling accidents.
With its agility and precision, the ZF1 drone can easily reach even the most difficult areas, including high structures, ventilation ducts, and metal beams. Its ability to operate in confined or cluttered spaces ensures a thorough and precise cleaning, all while minimizing risks.
2. Fast and scheduled services
The ZF1 dusting drone streamlines cleaning operations by reducing the need for manual interventions, which are often time-consuming and costly. With its speed and efficiency, the ZF1 drone minimizes production downtime by performing cleaning tasks without the need to dismantle equipment or undergo lengthy logistical setups.
By limiting the use of scaffolding, lifts, and other heavy equipment, this technology reduces costs associated with rentals, labor, and maintenance. Additionally, by enabling more frequent and effective cleaning, it helps extend the lifespan of machines and prevents unexpected breakdowns, thereby lowering corrective maintenance expenses.
This optimized approach leads to improved productivity, reduced operational costs, and a quick return on investment, making the ZF1 drone an innovative and cost-effective solution for industrial operations.
3. Efficient services
The ZF1 dusting drone is designed to provide optimal dust and residue removal using advanced, patented blowing technology developed in 2017. It is equipped with powerful motors designed to efficiently eliminate all types of textile dust, even the finest and most stubborn particles.
Using the ZF1 drone ensures uniform coverage, removing dust evenly across large surfaces, including high, confined, or hard-to-reach areas. Its ability to move with precision and speed guarantees services of unmatched efficiency.
4. A comprehensive analytics platform
The ZF1 drone’s digital platform is an advanced solution that allows for the analysis, storage, and backup of inspection data, especially in confined environments. This platform provides centralized access to the information collected by the ZF1 drone, making it easier to manage real-time data and securely store it for future reference.
The portal integrates SLAM (Simultaneous Localization and Mapping), enabling the drone to create detailed 3D models of the inspected environment. It generates a 3D point cloud, providing an accurate representation of the areas inspected and highlighting key points of interest such as dust, structural defects, or potential risks specific to the industry.
The platform also simplifies the generation of detailed reports, offering continuous tracking of services performed and their effectiveness.